Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

2025-08-13 FeCrAl Klin 36 views Get Latest Price

Choose DLX Factory's FeCrAl Klin for advanced kiln applications, offering exceptional heat resistance and corrosion protection in demanding thermal processes.

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

Our Durable 0Cr25Al5 FeCrAl Kiln Bar is built to keep your industrial heating systems running like a champ, even in the toughest conditions. Made from an iron-chromium-aluminum alloy with 25% chromium and 5% aluminum, this kiln bar is a tough cookie, designed to resist corrosion and oxidation at temperatures up to 1300°C (2372°F). The magic happens with its aluminum oxide (Al₂O₃) layer, which forms a protective shield, keeping the bar in top shape through intense heat and harsh environments.

With a high electrical resistivity of about 1.39 μΩ·m, this alloy is perfect for heating elements that need to deliver precise, efficient performance. Its tensile strength—ranging from 650 to 800 MPa—means it can take a beating and keep going, making it a reliable choice for kilns and furnaces. Whether you’re firing ceramics, treating metals, or melting glass, our 0Cr25Al5 Kiln Bar is up for the job. We can customize it into bars, strips, or wires to fit your setup perfectly, ensuring you get exactly what you need.

What makes this kiln bar a standout is its durability and affordability. Priced at $8-20/kg, it offers high-end performance without the high-end cost. It’s the kind of product that keeps your operations smooth and your maintenance budget happy, delivering long-lasting results in precision heating systems.

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The industrial heating market is on fire—figuratively and literally. With global demand for ceramics, glass, and metals growing, kilns and furnaces are working harder than ever. The market for high-temperature alloys like our 0Cr25Al5 FeCrAl Kiln Bar is expected to grow at a CAGR of 4-6% through 2030, driven by increased production and technological advancements. Industries are leaning on durable, efficient components to keep up with rising output and stricter quality standards.

Sustainability is a major force shaping the industry. Companies are under pressure to reduce energy consumption and emissions, and our 0Cr25Al5 Kiln Bar helps make that happen. Its high efficiency and long lifespan cut down on energy waste and replacement frequency, aligning with eco-conscious goals. The push for automation and smart manufacturing is also driving demand for precision components. Our kiln bar’s ability to deliver consistent, high-heat performance makes it a perfect fit for automated systems that need reliability and accuracy.

Customization is a growing trend. Businesses want heating elements tailored to their specific kilns or processes, whether it’s for ceramic firing or metallurgical heat treatment. We’ve seen this demand skyrocket, and our ability to offer custom shapes and sizes gives us a real edge. That said, the industry faces challenges like fluctuating raw material costs for chromium and aluminum. We’ve tackled this by streamlining our supply chain, keeping prices stable and deliveries fast.

Competition is tough, with other alloys like nichrome or higher-grade FeCrAl options in the mix. While some alternatives have their perks, our 0Cr25Al5 offers a killer combo of corrosion resistance, durability, and affordability. It’s a versatile, cost-effective solution that meets the needs of a wide range of industries without breaking the bank.

Grade Chemical Composition (wt%) Density (g/cm³) Resistivity (μΩ·m) Max Operating Temp (°C) Tensile Strength (MPa) Features & Applications
0Cr21Al6 Cr 20.5–21.5, Al 5.5–6.5, Fe balance 7.10 1.45 1250 650–750 Excellent high-temperature oxidation resistance; suitable for industrial furnaces and electric kilns
0Cr23Al5 Cr 22–24, Al 4.5–5.5, Fe balance 7.15 1.42 1200 650–750 Stable resistivity; suitable for medium- to high-temperature heating elements
0Cr27Al7Mo2 Cr 26–28, Al 6–8, Mo 1.8–2.2, Fe balance 7.25 1.35 1400 700–800 Exceptional oxidation resistance and high-temperature strength; ideal for prolonged ultra-high-temperature use
0Cr25Al5 Cr 24–26, Al 4–6, Fe balance 7.20 1.38 1300 650–750 Balanced cost and performance; widely applicable
0Cr21Al4 Cr 20–22, Al 3.5–4.5, Fe balance 7.10 1.47 1150 600–700 Suitable for medium-temperature furnace bars; better ductility

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Our 0Cr25Al5 FeCrAl Kiln Bar is a versatile workhorse, built for high-heat applications across multiple industries. Here’s where it makes an impact:

  • Ceramics Industry: Powers kilns for firing pottery, tiles, and advanced ceramics, delivering consistent heat for high-quality results.

  • Metallurgy: Used in heat treatment furnaces for processes like annealing, forging, and sintering, withstanding prolonged high temperatures.

  • Glass Manufacturing: Supports precise temperature control in glass-melting kilns, critical for producing everything from flat glass to specialty products.

  • Chemical Processing: Handles corrosive environments in reactors and heat exchangers, thanks to its protective Al₂O₃ layer.

  • Energy Sector: Found in boiler systems and gas turbines, where it resists thermal stress and oxidation under extreme conditions.

  • Industrial Heating Systems: Serves as a reliable heating element in various manufacturing processes, ensuring efficiency and durability.

With a thermal conductivity of around 46.1 KJ/m·h·°C and a low thermal expansion coefficient (14.7 x 10⁻⁶/°C), this kiln bar stays stable under heat stress. Its magnetic properties up to 600°C also make it adaptable for specialized applications, from heavy industrial kilns to smaller-scale heating systems.

Company Comparison and Our Advantages

When it comes to kiln bars, we know you’ve got options, but our 0Cr25Al5 FeCrAl Kiln Bar is tough to beat. Unlike some companies that churn out generic alloys, we specialize in customization. Need a specific size, shape, or configuration? We’ll craft it to fit your kiln perfectly, ensuring seamless integration and top performance. Our advanced manufacturing techniques, like precision casting and vacuum smelting, boost alloy purity and durability, so you get a product that lasts.

Price is a big factor, and we’ve got you covered. At $8-20/kg, our 0Cr25Al5 delivers premium corrosion resistance and strength at a budget-friendly cost. Some competitors push pricier alloys with minimal added benefits, but we focus on value, giving you high-end performance without the hefty price tag. That means more savings for your business without compromising on quality.

Our supply chain is a major strength. We’ve optimized it to handle raw material price swings, ensuring stable costs and quick delivery times. No more waiting around for critical replacements—our streamlined process keeps your operations on track. Plus, our technical support team is always ready to assist, from selecting the right alloy to troubleshooting installation. Other companies might leave you on your own; we’re here to make things easy.

Quality is at the heart of what we do. Every 0Cr25Al5 Kiln Bar goes through strict testing for chemical composition, resistivity, and mechanical strength. This ensures you get a reliable product that performs consistently, batch after batch. Some competitors cut corners on quality control, leading to failures and costly downtime. With us, you’re getting a kiln bar you can count on.

Sustainability is another area where we shine. Our 0Cr25Al5 is designed for energy efficiency, helping you cut power costs and meet environmental regulations. Compared to alternatives like nichrome, our FeCrAl Alloy offers better corrosion resistance at high temperatures, meaning fewer replacements and lower long-term costs. It’s a smart choice for your operations and the planet.

Comparison Table: 0Cr25Al5 FeCrAl vs. Other FeCrAl Alloys

Alloy Grade

Cr (%)

Al (%)

Nb (%)

Max Temp (°C)

Key Advantage

Price Range ($/kg)

0Cr25Al5

25

5

-

1300

Enhanced corrosion resistance

8-20

0Cr21Al6

21

6

-

1350

Higher oxidation resistance

18-28

0Cr23Al5

23

5

-

1300

Cost-effective corrosion resistance

8-20

0Cr21Al6Nb

21

6

0.5-1

1350

Superior creep resistance

18-28

0Cr27Al7Mo2

26.5-27.8

6-7

-

1400

Premium high-temp performance

28-50

Our Durable 0Cr25Al5 FeCrAl Kiln Bar is engineered for precision, reliability, and longevity in high-heat industrial environments. Its corrosion resistance, high-temperature stability, and cost-effective design make it a top pick for kilns, furnaces, and more. Whether you’re firing ceramics, treating metals, or producing glass, this kiln bar delivers consistent performance with minimal maintenance.

We’re proud to offer a product that blends cutting-edge alloy technology with practical, budget-friendly solutions. With our customization options, competitive pricing, and hands-on support, we’re not just selling kiln bars—we’re helping you power your business forward. Ready to take your heating systems to the next level? Our 0Cr25Al5 FeCrAl Kiln Bar is the durable, high-value choice you’ve been looking for.

For more details, pls directly contact us

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating SystemsDurable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

About Us:

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

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Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

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Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

Durable 0Cr25Al5 FeCrAl Kiln Bar for Precision Industrial Heating Systems

FAQs

  1. What is the 0Cr25Al5 FeCrAl Kiln Bar made of?
    It’s an iron-chromium-aluminum alloy with 25% chromium, 5% aluminum, and iron, delivering excellent durability and corrosion resistance.

  2. What’s the maximum operating temperature of the 0Cr25Al5 Kiln Bar?
    It can withstand up to 1300°C (2372°F), ideal for precision industrial heating systems.

  3. What applications is the 0Cr25Al5 Kiln Bar used for?
    It powers heating elements in industrial kilns, ceramic firing, glass production, and heat treatment furnaces.

  4. How does the 0Cr25Al5 alloy ensure durability?
    Its high chromium content and Al₂O₃ protective layer provide superior resistance to oxidation and wear in high-heat environments.

  5. Is the 0Cr25Al5 Kiln Bar suitable for cyclic heating?
    Yes, it’s designed to handle repeated heating and cooling cycles with minimal degradation.

  6. Which industries rely on the 0Cr25Al5 FeCrAl Kiln Bar?
    Ceramics, metallurgy, glass manufacturing, and chemical processing industries use it for reliable high-temperature performance.

  7. How strong is the 0Cr25Al5 Kiln Bar?
    It boasts a tensile strength of 650-800 MPa, ensuring long-lasting performance in demanding conditions.

  8. Can the 0Cr25Al5 Kiln Bar be customized?
    Definitely, we offer custom sizes, shapes, and configurations to meet your specific heating system needs.

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