Infrared heating has become an essential technology across industries and households, offering fast, efficient, and clean heating solutions. At the core of these systems lies the heating element, which determines performance, safety, and efficiency. Among the best materials available today is the 0Cr21Al4 FeCrAl strip, a high-performance alloy designed specifically for demanding infrared heating applications. With its combination of high resistivity, excellent oxidation resistance, and long service life, this strip provides unmatched reliability for manufacturers and end users alike.
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0Cr21Al4 FeCrAl strip is a ferritic alloy consisting mainly of iron, chromium (around 21%), and aluminum (around 4%). This unique blend creates a material that resists oxidation at high temperatures while maintaining stable resistivity. Its primary role is to serve as a heating element, and it excels at converting electrical energy into consistent heat output. Unlike conventional stainless steel or nickel-based alloys, 0Cr21Al4 FeCrAl strip is optimized for long-term, high-temperature use, making it especially valuable in infrared heating applications.
Infrared Heaters depend on materials that can emit stable radiation without degrading. The 0Cr21Al4 alloy meets this requirement by combining strength with efficiency, ensuring heating devices last longer and require less maintenance.
Alloy Nomenclature Performance |
1Cr13Al4 |
0Cr25Al5 |
0Cr21Al6 |
0Cr23Al5 |
0Cr21Al4 |
0Cr27Al7Mo2 |
||
Chemical Compostion (%) |
Cr |
12.0-15.0 |
23.0-26.0 |
19.0-22.0 |
20.5-23.5 |
18.0-21.0 |
21.0-23.0 |
26.5-27.8 |
Al |
4.0-6.0 |
4.5-6.5 |
5.0-7.0 |
4.2-5.3 |
3.0-4.2 |
5.0-7.0 |
6.0-7.0 |
|
Re |
Opportune |
Opportune |
Opportune |
Opportune |
Opportune |
Opportune |
Opportune |
|
Fe |
Rest |
Rest |
Rest |
Rest |
Rest |
Rest |
Rest |
|
-- |
-- |
-- |
-- |
-- |
-- |
-- |
||
Max.Continuous service temp. of element |
950 |
1250 |
1250 |
1250 |
1100 |
1350 |
1400 |
|
Resistivity at 20C(μΩ.m) |
1.25 |
1.42 |
1.42 |
1.35 |
1.23 |
1.45 |
1.53 |
|
Density(g/cm) |
7.4 |
7.1 |
7.16 |
7.25 |
7.35 |
7.1 |
7.1 |
|
Thermal Conductivity(KJ/m.h) |
52.7 |
46.1 |
63.2 |
60.2 |
46.9 |
46.1 |
-- |
|
Coefficient of lines expansion(αx10-6/℃) |
15.4 |
16 |
14.7 |
15 |
13.5 |
16 |
16 |
|
Melting Point Approx(degree) |
1450 |
1500 |
1500 |
1500 |
1500 |
1510 |
1520 |
|
Tensile Strength(N/mm) |
580-680 |
630-780 |
630-780 |
630-780 |
600-700 |
650-800 |
680-830 |
|
Elongation at rupture(%) |
>16 |
>12 |
>12 |
>12 |
>12 |
>12 |
>10 |
|
Variation of area(%) |
65-75 |
60-75 |
65-75 |
65-75 |
65-75 |
65-75 |
65-75 |
|
Repeat Bending frequency(F/R) |
>5 |
>5 |
>5 |
>5 |
>5 |
>5 |
>5 |
|
Hardness(H.B.) |
200-260 |
200-260 |
200-260 |
200-260 |
200-260 |
200-260 |
200-260 |
|
continuous service time(Hours/ ºC) |
-- |
≥80/1300 |
≥80/1300 |
≥80/1300 |
≥80/1250 |
≥80/1350 |
≥80/1350 |
|
Micrographic structure |
Ferrite |
Ferrite |
Ferrite |
Ferrite |
Ferrite |
Ferrite |
Ferrite |
|
Magnetic properties |
Magnetic |
Magnetic |
Magnetic |
Magnetic |
Magnetic |
Magnetic |
Magnetic |
Shape |
Size (mm) |
Wire |
0.05-7.5 |
Rod |
8-50 |
Ribbon |
(0.05-0.35)*(0.5-6.0) |
Strip |
(0.5-2.5)*(5-180) |
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The global heating market is expanding rapidly, with infrared heating gaining traction in diverse sectors ranging from home appliances to industrial drying systems. Infrared heating is favored because it directly transfers energy to objects without warming the surrounding air, saving energy and improving performance. This makes it ideal for applications like space heaters, cooking appliances, industrial drying equipment, and even medical therapies.
As governments tighten energy regulations and consumers demand more efficient products, the materials used in heating elements are under increasing scrutiny. Inferior alloys fail quickly or consume excess energy, while advanced alloys like 0Cr21Al4 FeCrAl strip enable compliance with strict efficiency standards and provide significant long-term cost savings.
Applications
The versatility of 0Cr21Al4 FeCrAl strip makes it suitable for a wide range of infrared heating devices:
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Household Infrared Heaters: Provides efficient, safe, and durable heating for residential use.
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Industrial Drying Systems: Delivers high-output heat in continuous production environments.
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Cooking Appliances: Used in ovens, grills, and toasters to deliver consistent heating cycles.
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Medical Devices: Supports infrared therapy equipment with safe, precise heating.
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Automotive Applications: Integrated into infrared drying and heating systems in manufacturing lines.
Each application benefits from the alloy’s ability to resist oxidation, provide long-term performance, and maintain high resistivity even in repeated thermal cycles.
Comparison Table
Property | 0Cr21Al4 FeCrAl Strip | 0Cr19Al3 FeCrAl Bar | 0Cr25Al5 FeCrAl Bar | 0Cr27Al7Mo2 FeCrAl Strip | 1Cr13Al4 FeCrAl Strip |
---|---|---|---|---|---|
Chromium Content (%) | ~21 | ~19 | ~25 | ~27 | ~13 |
Aluminum Content (%) | ~4 | ~3 | ~5 | ~7 | ~4 |
Added Elements | None | None | None | Mo (2%) | None |
Max Operating Temp (°C) | 1250 | 1250 | 1350 | 1400+ | 1200 |
Key Feature | Infrared efficiency | Furnace stability | Long-lasting heating | Extreme high-temp strength | Corrosion resistance |
Main Application | Infrared heating | Industrial furnaces | Electrical heaters | Harsh industrial systems | Household appliances |
Several trends highlight the growing importance of alloys like 0Cr21Al4 FeCrAl strip:
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Energy-Efficient Heating: Infrared heating is becoming the preferred choice for eco-conscious consumers and industries.
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Shift Toward Sustainability: Manufacturers seek recyclable and long-lasting materials to reduce environmental impact.
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Miniaturization and Precision: Infrared devices are becoming more compact, requiring precision-engineered strips.
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Industrial Expansion: Infrared heating is increasingly used in automotive, electronics, and food processing industries.
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Consumer Awareness: More consumers are aware of the benefits of infrared heating, driving demand for reliable materials.
These trends ensure that alloys like 0Cr21Al4 FeCrAl will remain in high demand for years to come.
Not all suppliers are equal when it comes to producing FeCrAl strips. While many can offer standard alloys, few maintain the level of precision, consistency, and quality required for advanced infrared heating devices. DLX stands apart in this regard.
We ensure each strip undergoes strict testing for chemical composition, thickness uniformity, and surface finish. This guarantees that our materials perform exactly as expected in demanding environments. Many competitors may provide alloys that work initially but degrade quickly under continuous heat, leading to costly replacements. At DLX, we emphasize long-term performance, ensuring fewer failures and better efficiency for our customers.
Additionally, we offer full customization, allowing manufacturers to specify strip dimensions and resistivity levels tailored to their devices. This flexibility ensures that our customers’ products are not only reliable but also optimized for maximum efficiency and user satisfaction.
Why DLX?
The strength of DLX lies in our ability to combine technical expertise with a customer-first approach. Our advanced production facilities, rigorous quality control, and reliable global supply chain make us a trusted partner in the heating industry. For infrared heating manufacturers, this means peace of mind: fewer production delays, consistent product quality, and access to materials that meet the highest international standards.
By choosing DLX, customers benefit from more than just raw materials. They gain a partner committed to improving their products and supporting their long-term success. Whether supplying for large-scale industrial infrared systems or compact household heaters, we ensure the same high level of quality and service.
Infrared heating devices rely on materials that can withstand high temperatures, provide consistent heating, and resist oxidation over long periods of use. The 0Cr21Al4 FeCrAl strip delivers all these qualities, making it the ideal choice for reliable infrared heating applications. As the heating industry continues to evolve with stricter energy standards and growing consumer demand, the importance of advanced alloys will only increase.
At DLX, we are proud to supply high-quality 0Cr21Al4 FeCrAl strips that empower manufacturers to build efficient, durable, and sustainable infrared heating devices. Our commitment to quality, customization, and global reliability ensures that we remain the preferred partner for companies aiming to lead in this fast-growing industry.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs
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What makes 0Cr21Al4 FeCrAl strip suitable for infrared heating devices?
It provides stable resistivity and excellent heat transfer properties. -
What is the maximum operating temperature of 0Cr21Al4 FeCrAl strip?
It typically works reliably up to 1250°C. -
Does it resist oxidation during continuous heating cycles?
Yes, it has strong oxidation resistance even at elevated temperatures. -
Can it be used in both household and industrial infrared heating?
Yes, it is widely applied in both sectors due to its versatility. -
How does it compare to standard stainless steels in heating performance?
It offers higher resistivity, longer life, and better efficiency. -
Is 0Cr21Al4 FeCrAl strip customizable in dimensions?
Yes, it can be tailored in thickness and width for different heating devices. -
Does it contribute to energy efficiency in infrared heating systems?
Yes, it reduces energy loss while maintaining stable performance. -
Why source 0Cr21Al4 FeCrAl strip from DLX?
DLX provides consistent quality, precision manufacturing, and reliable supply worldwide.