Our 0Cr15Al5 FeCrAl wire, an iron-chromium-aluminum alloy with 15% chromium and 5% aluminum, is a high-performance material engineered for high-temperature industrial furnace heating. This wire excels at temperatures up to 1250°C (2282°F), offering excellent oxidation resistance and reliable electrical performance. Its high resistivity and robust mechanical strength make it perfect for consistent heating in demanding environments. We manufacture 0Cr15Al5 wire with precision, ensuring uniform composition and top-quality performance to meet the rigorous needs of industrial furnaces.
Industry Analysis
The industrial furnace market is growing strong, driven by demand in metallurgy, ceramics, and glass manufacturing. Market data projects a CAGR of over 5.1% through 2030, fueled by the need for durable, high-temperature materials that reduce energy costs. Sustainability is a key focus, and our 0Cr15Al5 wire delivers with its energy-efficient design and long-lasting performance. As industries aim to minimize downtime and maintenance, our wire is a critical component for keeping furnaces competitive in high-heat applications.
Alloy Nomenclature Performance | 1Cr13Al4 | 0Cr25Al5 | 0Cr21Al6 | 0Cr23Al5 | 0Cr21Al4 | 0Cr21Al6Nb | 0Cr27Al7Mo2 | |
Chemical Compostion (%) | Cr | 12.0-15.0 | 23.0-26.0 | 19.0-22.0 | 20.5-23.5 | 18.0-21.0 | 21.0-23.0 | 26.5-27.8 |
Al | 4.0-6.0 | 4.5-6.5 | 5.0-7.0 | 4.2-5.3 | 3.0-4.2 | 5.0-7.0 | 6.0-7.0 | |
Re | Opportune | Opportune | Opportune | Opportune | Opportune | Opportune | Opportune | |
Fe | Rest | Rest | Rest | Rest | Rest | Rest | Rest | |
-- | -- | -- | -- | -- | -- | -- | ||
Max.Continuous service temp. of element | 950 | 1250 | 1250 | 1250 | 1100 | 1350 | 1400 | |
Resistivity at 20C(μΩ.m) | 1.25 | 1.42 | 1.42 | 1.35 | 1.23 | 1.45 | 1.53 | |
Density(g/cm) | 7.4 | 7.1 | 7.16 | 7.25 | 7.35 | 7.1 | 7.1 | |
Thermal Conductivity(KJ/m.h) | 52.7 | 46.1 | 63.2 | 60.2 | 46.9 | 46.1 | -- | |
Coefficient of lines expansion(αx10-6/℃) | 15.4 | 16 | 14.7 | 15 | 13.5 | 16 | 16 | |
Melting Point Approx(degree) | 1450 | 1500 | 1500 | 1500 | 1500 | 1510 | 1520 | |
Tensile Strength(N/mm) | 580-680 | 630-780 | 630-780 | 630-780 | 600-700 | 650-800 | 680-830 | |
Elongation at rupture(%) | >16 | >12 | >12 | >12 | >12 | >12 | >10 | |
Variation of area(%) | 65-75 | 60-75 | 65-75 | 65-75 | 65-75 | 65-75 | 65-75 | |
Repeat Bending frequency(F/R) | >5 | >5 | >5 | >5 | >5 | >5 | >5 | |
Hardness(H.B.) | 200-260 | 200-260 | 200-260 | 200-260 | 200-260 | 200-260 | 200-260 | |
continuous service time(Hours/ ºC) | -- | ≥80/1300 | ≥80/1300 | ≥80/1300 | ≥80/1250 | ≥80/1350 | ≥80/1350 | |
Micrographic structure | Ferrite | Ferrite | Ferrite | Ferrite | Ferrite | Ferrite | Ferrite | |
Magnetic properties | Magnetic | Magnetic | Magnetic | Magnetic | Magnetic | Magnetic | Magnetic | |
Shape | Size (mm) |
Wire | 0.05-7.5 |
Rod | 8-50 |
Ribbon | (0.05-0.35)*(0.5-6.0) |
Strip | (0.5-2.5)*(5-180) |
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Our 0Cr15Al5 wire is a powerhouse for furnace heating but versatile enough for other uses:
Furnace Heating Elements: Delivers consistent, high-temperature heating for industrial furnaces.
Kiln Systems: Powers reliable heating for ceramic and glass production.
Heat Treatment Processes: Supports precise heating for metal hardening and tempering.
Industrial Ovens: Ensures stable performance for high-temperature drying and curing.
Specialty Applications: Used in laboratory furnaces and advanced manufacturing processes.
Comparison with Other Materials
Here’s how 0Cr15Al5 FeCrAl wire compares to other common materials:
Parameter | 0Cr15Al5 FeCrAl | Nichrome (Cr20Ni80) | Copper | Stainless Steel |
|---|---|---|---|---|
Max Operating Temp (°C) | 1250 | 1200 | 200 | 800 |
Electrical Resistivity (μΩ·m) | 1.25-1.35 | 1.09-1.15 | 0.017 | 0.7-0.8 |
Corrosion Resistance | Good | Excellent | Poor | Moderate |
Tensile Strength (MPa) | 600-700 | 650-800 | 200-400 | 500-700 |
Oxidation Resistance | High | High (Cr oxide layer) | Low | Moderate |
Density (g/cm³) | 7.2 | 8.4 | 8.9 | 7.8 |
Cost Efficiency | Moderate | High | High | Moderate |
Furnace Suitability | Excellent | Good | Limited | Moderate |
0Cr15Al5’s high temperature tolerance and oxidation resistance make it a top choice for furnace heating, outperforming copper in extreme heat and offering better thermal stability than stainless steel. While Nichrome has superior corrosion resistance, our wire’s ability to handle higher temperatures makes it ideal for furnace applications.
Our Company’s Edge
Our 0Cr15Al5 FeCrAl wire is built for reliability and efficiency. We use high-purity materials, ensuring every wire meets strict industry standards. Our advanced manufacturing delivers uniform composition and consistent quality, reducing downtime and maintenance costs for your furnaces. Sustainability is a priority—our wire’s energy-efficient design minimizes power consumption, aligning with eco-friendly trends. With decades of expertise, we offer customized solutions, tailoring wire gauges and properties to your needs. Our global supply chain ensures fast delivery, keeping your operations running smoothly.
Our 0Cr15Al5 FeCrAl wire is designed to keep your industrial furnaces running strong and efficient in high-heat conditions. Whether you’re processing metals or firing ceramics, our wire delivers the durability and performance you need to stay competitive. Ready to power up your operations? Let’s connect to find the perfect 0Cr15Al5 solution for your project.
About Us:
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
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FAQs
Why is 0Cr15Al5 FeCrAl wire ideal for furnace heating?
Its high oxidation resistance and ability to handle 1250°C ensure reliable performance in extreme heat.How does 0Cr15Al5 compare to other FeCrAl alloys?
With 15% chromium and 5% aluminum, it offers a great balance of resistivity and heat tolerance for furnaces.Can 0Cr15Al5 be used beyond furnaces?
Yes, it’s versatile for kilns, heat treatment systems, and specialty manufacturing.How does your 0Cr15Al5 ensure durability?
High-purity materials and precise manufacturing deliver consistent, long-lasting performance.What’s the max temperature 0Cr15Al5 can handle?
It performs reliably up to 1250°C (2282°F) without oxidizing or degrading.Is 0Cr15Al5 eco-friendly?
Its efficient design reduces energy use, supporting sustainable furnace operations.Do you offer custom 0Cr15Al5 wire solutions?
We provide tailored gauges and properties to meet your specific project needs.Why choose your 0Cr15Al5 wire?
Our focus on quality, customization, and fast delivery ensures top performance for your furnace needs